Recent Projects

  • Gift ideas for your woodworker
    +
    11 Gift Ideas for Woodworkers and Makers each under $70
  • Keeping the dust down while Routering
    +
    Keeping the dust down while routering.
  • Cedar Building Blocks for Children
    +
    Children’s Cedar Building Blocks
  • Farm Table with Bench
    +
    Farmhouse Table and Bench with an added Curve
  • Adult and Kids Adirondack Chairs
    +
    The Family of Adirondack Chairs

TAKE A MOMENT AND SMELL THE FRESH CUT LUMBER

Everyone who wanders into Roger’s shop, automatically stops at the door and takes a deep breathe. It’s amazing how many memories are stirred up by the smell of a wood shop. Whether it reminds them of their granddad’s shop or a walk in the woods, everyone has a story to share just from walking in.

But then they look around at the beauty of the fresh-cut lumber and feel the smoothness of the latest project on the bench and they know that new memories are built here everyday.

Bayne Custom Woodworking based in Mt. Juliet, Tennessee designs and builds furniture and high quality children’s toys in the Middle Tennessee area. From the beginning of a project design, to selecting the wood at one of our local mills to completion in the workshop, owner, Roger Bayne is there making every measure and cut. 

Barnwood Coat RackWe’d love to build something special for you!   

The wood for this project came from an old corn crib on a family farm. We were excited to put this together for them and preserve the family history. Do you have a photo or an idea of something you’d like for your family? Tell us about it.

SHARE YOUR IDEA HERE

READ MORE ABOUT THE BUILDS

All
0
Family Stuff
0
For Sale
0
House and Home
0
Projects
0
Wood Projects
0

11 Gift Ideas for Woodworkers and Makers each under $70

November 18, 2018
My Favorite Tools for Daily Work in the Shop With Black Friday soon to be upon us I wanted to put together a list of 11 items under $70.00 (it was supposed to be 10, but I couldn’t decide which to leave off!) that I use on a regular basis in my wood shop. Each of these items will make great stocking stuffers, secret Santa gifts or just something you can purchase for yourself to make your shop more efficient and safer. I have personally used all these items except the tape measure. I bought that for my son-in-law who uses it on a regular basis. I find each of these items serve multiple purposes for me in the shop to keep me safe, provide my accurate measurements and give me that extra pairs of hands that I need. You can find Amazon links below that will take you directly to the item. *DISCLOSURE: The links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU! SAFETY FIRST GRR-RIPPER 3D Pushblock for Table Saws, Router Tables, Band Saws, and Jointers by MICROJIG – $59.00 Safety is essential in the shop and these GRR-RIPPERS keep tablesaw blades, router bits and Jointer blades away from my fingers. No shop should be without them. I Have 2 and use them daily. 3M Peltor Optime 105 Over the Head Earmuff, Ear Protectors, Hearing Protection, NRR 30 dB $19.95 Don’t let the noise of your machinery ruin your hearing. I use these while running all the tools in my shop to protect my hearing. They fit well with safety glasses and are comfortable to wear for hours. MEASURING TOOLS Kreg KMA2900 Multi-Mark Multi-Purpose Marking and Measuring Tool Model – $42.11  Great things come in small sizes. I carry this little wonder in my apron  for every project. It helps me make sure that my wood is all the same thickness when coming out of the planer. I use it to set the depth of my dado cuts. FastCap PSSR25 25 foot Lefty/Righty Measuring Tape – $9.99 This tape measure is great for someone that has issues with the smaller measurements such as 1/8, 3/8, 5/8, etc.. Left or Right handed, this item really measures up. 12 in Centerpoint Rule – $13.95 I picked this up on a whim while walking through a wood store one day and I have never regretted it. I find it hard to determine the center point of wood at times and this finds center every time without failure and with great ease. Find the full measurement on the top of the ruler and find the same number on the bottom and that is center. NO ONE EVER HAS ENOUGH CLAMPS Large Rockler Bandy Clamps, Pair  – $24.99 I could never figure out what the fuss was for these until I acquired

Keeping the dust down while routering.

November 9, 2018
A review of the Dewalt dwp615 The Problem Using a router inside the shop makes for a dusty shop. In the past when using my hand held trim or plunge router I would roll the projects out of the shop to avoid the mess. While this is fine in good weather, when it gets cold or rains it’s not an option so I use the tool inside and clean up the mess afterwards. The Solution I located a dust collection for my Dewalt dwp611 trim router and the dnp612 plunge base unit on Amazon and purchased the dnp615 and the dnp616. See my YouTube channel for the actual test and review. I tested them both with cedar because it is a wood that makes the most dust in my shop. Installation was easier than expected and fit into both bases. Using the trim base I was able to use the round over bit without any issues to achieve a clean cut and eliminate 85-90% of the dust. I did find the unit attached to the plunge base would not allow round over bits to extend deep enough to make a good cut, but with a straight bit it works great. Both Amazon links are available are below I would say this is a successful purchase and has eliminated the majority of the dust put out by the router. *DISCLOSURE: Some of the links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU!    

Children’s Cedar Building Blocks

October 28, 2018
Creating a classic toy: One of my favorite shop projects is to create children’s cedar building blocks from rough Tennessee red cedar. These came about after I built my first Adirondack chairs and I had a large amount of scrap wood left over. Our first granddaughter had just been born and we decided to build a set of building blocks. Since that first set of blocks was made I’ve delivered hundreds to young children all across the country. Hearing the stories of the kids playing with these for hours and seeing the joy on their faces is what it’s all about. *DISCLOSURE: Some of the links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU! Start with Rough Cut Cedar These blocks start with rough 2×4 and 2×6 cedar lumber purchased from my local cedar mill. I use my Ridgid Power Tools Surface Planer to bring the wood into smooth milled lumber. Over to the SuperMax Drum Sander to sand the wood as much as possible. The goal is make sure the wood is as soon as glass. Then the wood goes into my Ridgid table saw to be milled into ¾ x ¾, 2 x 2 and ¾ x 2. Once the pieces are cut to proper width its over to the Grizzly Band saw to cut the blocks to length. I tried to do this on my sliding miter saw, but found I could not control the blocks well enough and the saw blade would cause them to either get jammed or fly across the shop and be ruined. Block Sizes These blocks come in a number of rectangle and square sizes. ¾ x ¾ x 2”, 4” and 6” ¾ x 2 x2’, 4” and 6” 1 ½ x1 ½ x1 ½ 2 x2 x 2”, 6” Final Step by Hand The last step is to take them to the Ridgid Oscillating Sander and round over the edges and corners to keep them safe. Because we handle them multiple times it gives is the opportunity to clear out any misfits and chipped blocks. Watch the process here. At one point we were coating them with a finish used for salad bowls but they were hard to dry without leaving ridges from the drying racks or drips that needed to be sanded off. It was recommended/suggested by a number of mothers that we not put anything on them. The beauty of these blocks is they hold the smell and are safe to play with. They provide hours of fun when stacking and building. I have watched the little ones learning how to pick things up grab and hold them. Available to purchase on Etsy Interested in having your own set? We have a limited amount available for Christmas 2018 with or without the hand made wooden

Farmhouse Table and Bench with an added Curve

October 24, 2018
The Story of the Farmhouse Table with a Race Track While working my day job one of my managers came to my desk and said “I need your help”. Come to find out she ordered a farmhouse table and bench on Etsy. However the person she ordered it from fell off the face of the earth and left her without a table or her money (Etsy made good on it for her). The reason she ordered the table was because of the three legged bench. She has a young son and was concerned that he would turn over a two legged bench. This one appeared to give her the stability that she wanted. My reply, “I can help!” After seeing the picture of the table she ordered I told her to give me a few days and I could find her an alternative. So I went out to one of my trusted bloggers, Rogue Engineer and found the table I wanted to build. Please check out his site and follow him on social media. After getting her approval of the style and layout, we agreed on a price and some minor adjustments to the plans. She only wanted a 7 foot table and she only wanted one bench, but that bench needed a third leg. So I made the size adjustments and quoted the table. Now the “Curve” A couple of days after we agreed on the project my client called and said she had an idea on the way to work. She needed to find a way to get her son to the dinner table. “Can I add a 1½” wide by 1/8th inch deep race track around the top of the table?” After I caught my breath and recovered I gave her some alternative ideas to avoid creating a race track into what I knew was going to be a beautiful table. She was convinced this is what she wanted, so I said well, this is why we call ourselves Bayne CUSTOM Woodworking. So I agreed and then the adventure began. The Build Instead of recreating what Rogue Engineer already did I will refer you to his free plans on his site. See the link in the opening paragraph.  He will provide the materials list needed. Below I will outline the changes I made and how I built the table and bench. While not huge changes, there are some that I made to meet the client’s requests and some to add my own unique style. The plans call for a table that is 110” while I made mine to fit the client request of 84”. Because I trimmed my boards I ended up with a 40” wide top instead of a 42” wide. She wanted only one bench so I made an 80” bench with 3 legs instead of the 2 legged bench. Let me also state up front that I rarely, if ever, use pine to build anymore, but I did use it on the job because

The Family of Adirondack Chairs

October 4, 2018
Adirondack Chairs in Tennessee Cedar Wood Growing up in Central New York and spending years in the Adirondack Mountains, I grew up seeing all types of Adirondack chairs. But it was not until I moved to middle Tennessee that I attempted to build Adirondack chairs myself. I found plans that gave me the basic design to build the adult chairs. I made some adjustments in order to fit them into my style and the type of wood that I have available. I found a cedar mill within an hour of my shop that allows me to purchase rough cut lumber. Because of the nature of rough lumber I am buying wood that is actually thicker, wider and longer than wood purchased at a brick front store.  Where a nominal 2”x 4”x 96” bought at a local lumber store is actually 1.5 x 3.5 x 96. The cedar I purchase is 2 ¼ x 4 ¼ x 102 inches. Once run through the surface planer to clean up the roughness and sanded, I am able to build with actual 2” x 4” or 2” x 6” lumber. This makes the chairs heavier, sturdier and more durable. Because of the size of the wood I assemble the legs and main supports with 3/8” carriage bolts. The arms, seat boards and backs are all assembled with 2” to 3” exterior screws. I predrill all the holes prior to inserting any screws. I do this because cedar, or any wood for that matter, can split at any time. The actual finished chair stands 38” tall x 39” long and 33” wide. They weigh about 35 lbs. and can seat a large adult very well but also comfortable for my tiny framed wife. The rise of the seat from the knees to the ground for your feet is 13 ½ inches. The seat reclines backward naturally but not so much that it is hard to stand from a seated position. The back is curved to support the natural curve of your back allowing for a more comfortable fit. The back is 32” tall to support even a taller person. The arms have been described as looking like whales so they are narrow where they fasten to the back of the chair and wide in the front for a cup, a book or even a laptop if you choose to work outside. *DISCLOSURE: Some of the links below are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU! Child’s Chair: The smaller child chairs are added to match the adult chairs to finish the family. These also are made with rough cedar milled and sanded to size to make the chairs sturdy. As with the adult chairs the wood will be thicker, wider and stronger than nominal wood. I use all true 1” lumber for the

Oak Book Cabinet Pegged (no screws)

August 1, 2018
Taking cabinet building to the next level I wanted to take another step in my building and see if I could build a cabinet without the use of screws. My wife found the plans in an old Woodsmith Magazine and asked me to build the largest bookcase of the set. My plan was to build the entire cabinet using dowels instead of screws, dado slots instead of pocket hole joinery and biscuit joints. Using rough oak purchased from a local lumber mill, I milled and sized the lumber to the specifications to create this book cabinet with 5 shelves. It was time to replace a number of older pine book cases in the house. Instead of using the traditional pocket hole joinery, the sides, shelves, doors and face frame were all joined using 3/8” dowels,biscuit joints, dados and glue. I used tempered glass for the doors for safety which I was able to purchase locally. The glass vendor recommended using silicone caulk to secure each pane before applying a few small mirror catches on all the sides. The doors were each hung with 3 Ball-Tip Full Back-to-Back Wrap-Around Inset Hinges. Finished with Minwax English Chestnut and homemade wiping polyurethane, this cabinet will stand the test of time and hopefully become a keepsake that is passed down through generations. *DISCLOSURE: Some of the links in this post are affiliate links. If you chose to click through and make a purchase I will earn a commission but there is no additional cost to you. It helps compensates the business for the time spent creating these posts. THANK YOU!

Custom Wooden Ring Bearer Box with Latch

July 12, 2018
Family Projects I was given the opportunity to build the ring bearer box for the up coming wedding of my niece. She provided me with a picture from Pinterest for an example. I said no problem. Materials Made from white oak I milled the lumber using my @ridgidtools planer and sanded it using my SuperMax tools drum sander. Then I stained it with Minwax espresso stain and finished with multiple coats of poly. To make it even more customized I used red cedar to make the first letter of the bride and groom’s names for the inside lid of the box. Project Ideas Most of my custom projects are the result of people presenting several photos of different pieces that they want combined to fit their specific need. One might show the size or depth, one might have a particular style they like, and one photo might show the wood stain they prefer. I take the time to build the plans in my drawing program and present the “new” piece to my clients for approval. It’s a great way to build just what my customers need for their home and having photos cuts down on the guesswork. Let me know if you have something you’d like built by using this form, I’d be happy to provide a free quote for you. Now it’s time to get back to the shop and make some sawdust! Disclaimer: We are now featuring affiliate links to help us fund this website. It does not cost you anything to click on the links. Thank you!

Cedar Mini Decorative Planters/Boxes

June 11, 2018
Cedar Mini Decorative Planters/Boxes Using Interlocking Dovetail Joints Having a cedar mill within an hour of my shop allows me to work with some very nice wood. While cedar can be brittle, it is wonderful to work with and makes putting these decorative boxes together a breeze. When working with cedar I am always looking for pieces that have what is known as “heartwood”. This is the red portion of the wood. When first planed or sanded, this heartwood is almost pink in color but takes polyurethane or spar finish well giving a vibrant dark red when applied. If left untreated, cedar will turn gray in direct sunlight and a dull red color from normal household light. These boxes have been treated with a wiping polyurethane mix that allows me to apply it with a cotton rag instead of a brush. It’s faster to apply, doesn’t run and dries fast enough to apply two coats in a day. So applying 5-6 coats only takes 2-3 days to accomplish. I assembled the boxes using a dovetail joint which provides both strength and decorative at the same time. A fan shaped tenon that forms a tight interlocking joint when fitted into a corresponding mortise. The dovetails on these boxes are shown on the length of the box and not the end where the handles are located. I use a dovetail jig and a router to make these joints which is more efficient. Depending on how the client will use the box I may or may not drill two holes in the bottom of the box. If they are built to be used as outside planters then I drill 2, half inch holes in the bottom for water to drain. If they are to be used inside as a table center piece or fireplace mantle decorative box, then I do not drill the hole. In the end they are strong, durable and beautiful no matter how they are used.

Make A Wood Sign: Cedar Carving

March 28, 2018
 THANKS ERIC! A few weeks ago we met Eric and Vicki Rhoten at the Work Bench Conference in Atlanta. We hit it off immediately, as we both have a passion for woodworking. As we were discussing our businesses, Eric mentioned how difficult it is for him to get certain woods in Arizona. We are blessed here in Tennessee to have many mills including a local cedar mill. I offered to send Eric some samples to try and that’s what this video is about. Eric does an awesome job demonstrating how he turned one of the pieces into a beautiful piece. We loved seeing the wood we sent turned into this awesome piece of art. Great job Eric! Need some wood? If you’re interested in getting your own pieces of cedar, we’ve put together some basic options and pricing. Since wood can be pretty heavy the mailing costs can be high, so we’ve found the sweet spot is three pieces of wood in a flat rate USPS box, to get the most wood for the price of mailing it! We’ll have a shopping area up very soon, but meanwhile use this form to contact me.  

Barnwood Entryway Coat Rack and Bench

March 24, 2018
Reclaimed Wood from Corn Crib HOW TO DESIGN AND BUILD AN ENTRY WAY COAT RACK AND BENCH There was a door in granddad’s home the client wanted to preserve and wondered, if they provided the wood, could I build an entryway coat rack and bench using the door as part of the build. The wood they wanted to provide, well, that was from the family owned Tennessee corn crib that had been torn down and they didn’t want to lose the wood or the memories. Not only was this a corncrib but it was eventually used by the great grandchildren as a play house. So for the client there are as many memories in this build as there are colors. THIS PROJECT TRULY DEFINES THE “CUSTOM” in BAYNE CUSTOM WOODWORKING. I spent some time to design a simple layout in @sketchup_official so the client could approve the idea I had in mind. The wood showed up in two deliveries so we stacked it outside because this was the first time I worked with barn wood. I did not want to introduce possible termites to my shop. So my first call was to my pest guy asking how I would treat the wood for termites. Much to my relief he said I had nothing to worry about. This was “real” wood! Not nominal at all, nominal is how we buy our wood at a local hardware store. Where a 2×4 is actually 1 ½  x 3 ½ . These 2×4’s were at least 2”x4”’s if not more and were hard, heavy and dusty, did I say heavy? After cutting to length on my handy @DewaltTough miter saw, I had to take them to my @ridgidpowertools table saw and square up the bottoms only.  I was very careful not to lose any of the original saw marks and character because that would ruin the entire purpose. For someone who likes clean, crisp edges, this was a bit of a challenge. I used @kregjig Kreg Jig® K4 Master System to join all the pieces of the base, the seat frame and the supports to join the two together. I was very careful to hide all of the pocket holes so they could not be seen from any angle. I used Titebond Products original interior wood glue to join all the pieces together. The next item was to assemble the back which included grandad’s door as the center piece. The door was only 71 ½ tall which determined the overall height of the project. Part of this back also includes two live edge pieces that we picked to use as the “L” shaped wings or side walls. The door measured 24” which left me with 6” on each side to make up the final size of 36”. So I chose two of the straightest boards that were closest to 6” and cut them to width so as not to waste any wood or lose any character. I used the Kreg Jig® K4 Master System

Be the first to see new projects and check out the plans we’re putting together. It might be just the plans you need for your next build!


WHAT CAN WE BUILD FOR YOU?